Stony ground at the crest of the hill that rises from North Watervliet Road may have once been the site of a barn, but so far I have not uncovered evidence of a foundation. When it was time to plan a tractor barn other sites looked more attractive since this high ground is swept by winter winds and without orchards access to the road was not needed. Our home overlooks the lake from just beyond the southwest corner of the farm, so we chose a location on the south side that would be a short walk from the breakfast table. A couple of adolescent 30-foot oak trees will eventually shade the barn and help it blend into the adjacent small woods.
Our local building inspector provided helpful advice on the high snow load capacity (50 lbs/sq ft) required by local lake-effect snows, and in early September a flatbed truck delivered the 18-gauge steel shell of the new barn. There were immediate similarities between the building and the Erector sets I built with years ago – lots of evenly spaced bolt holes, about 60 pounds of nuts and bolts to fill them, and large angular foundation pieces. While the Erector screwdriver and wrench were not supplied, the “Erection Guide” a well-written set of construction instructions and structural drawings were. With these in hand I negotiated with Charlie Sample, an affable local builder and self-described entrepreneur (and tree lover!), to lead his crew to move sand and pour concrete.
Charlie and men efficiently built the barn’s slab. After studying my calendar, the jumble of steel in the field and the two full buckets of nuts and bolts Charlie and I renegotiated the plan and agreed they should also erect the building’s arches. About 1000 bolts and 100 hours of project labor later his progress report was “It’s done! Whew “. In medical school there is a saying: “Watch 1, do 1, teach 1″. I think Charlie has now had a chance to both watch 1 and do 1 on the same job, so should be ready to serve as instructor if anyone needs him. A website advertises that 4 salesmen for a steel building company erected one of these buildings in a weekend, or presumably in about 60 hours. They must have had a seasoned foreman!